Carbide inserts are becoming increasingly popular for industrial cutting and machining applications due to their durability and high strength. In order to understand how these inserts work, it is important to understand their composition and properties.
Carbide inserts are made from a combination of tungsten carbide and a binder material such as cobalt, nickel, or iron. The tungsten carbide is extremely hard and offers superior wear resistance and strength compared to other materials. The binder material is used to bind the tungsten carbide particles together and create a strong bond.
The properties of carbide inserts vary depending on the type of binder material used. For example, cobalt binder inserts are known for their high heat resistance and durability, while nickel binder inserts are known for their high strength and wear resistance. Iron binder inserts are also known for their good cutting performance and long tool life.
The shape of carbide inserts can also vary, depending on the application. For instance, round inserts are typically used for general-purpose machining applications, while square inserts are used for more specific tasks such as pocketing or profiling.
In addition to their composition and properties, carbide inserts also have a variety of coatings that can improve their performance. These coatings can help to reduce friction and heat buildup during cutting and improve the overall tool life. Coatings can also provide additional lubrication to help improve the cutting performance and reduce wear.
Understanding the composition and properties of carbide inserts is important for selecting the right insert for a given application. By understanding these aspects, it is possible to select the right insert for a specific application and maximize the performance and life of the tool.